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The mobile lab that brings NDT inspection, diagnostics and the Digital Twin to the foot of the wind turbine.
Blades, gearbox, generator and lightning protection checked on site with drones, borescopes, vibration and oil analysis. Safety at height and complete energy independence.
Ideal for wind farm maintenance companies, turbine service providers and crews working at height.
Drone blade inspection•Gearbox borescopy•Vibration analysis•LPS lightning protection•Rescue & evacuation kit•Victron 48V + Starlink•Drone blade inspection•Gearbox borescopy•Vibration analysis•LPS lightning protection•Rescue & evacuation kit•Victron 48V + Starlink•Drone blade inspection•Gearbox borescopy•Vibration analysis•LPS lightning protection•Rescue & evacuation kit•Victron 48V + Starlink•
800 W
Flexible solar on the roof
48V LiFePO4
Victron battery bank, 4,000+ cycles
Starlink + 5G
Broadband even in the middle of nowhere
> 12 h
Energy autonomy, typical workday
For wind farm operators
Every hour of downtime is energy you don't sell.
We know the pain points of large-plant operators: we turned them into the lab's specifications.
Slow, risky work at height
Climbing towers and blades for checks a drone and a borescope could anticipate from the ground.
Mechanical faults found late
Gearboxes, bearings and hydraulics failing without warning: long stoppages and costly spares.
Lightning and insulation rarely checked
LPS continuity and winding insulation rarely measured, risking blades and generator.
Remote ridges, distant data
Farms on windy hills with no coverage: inspections stay on memory cards and reports slip.
Solar vs wind
Same platform, fit-out adapted to the turbine
| Component | Solar model | Wind model |
|---|---|---|
| Drone | Thermal inspection of strings and modules | Aerodynamic inspection of blades and structure |
| Data diagnostics | I-V curves and irradiance | Vibration analysis and gearbox borescopy |
| Safety | CO2 extinguishers, standard PPE | Rescue and evacuation kit at height + multi-gas |
| Mechanics | Basic hand tools | Hydraulic tensioning + lubricant oil analysis |
The real needs
You don't need more tools: you need a mobile operating ecosystem
Diagnosis from the ground
Drone, borescope and ultrasound to know what is happening up top before climbing.
Mechanics under control
Vibration analysis, gearbox oils and controlled bolt tensioning.
Certified electrics
LPS, HV insulation and power quality measured with professional instruments.
Protected crew
Rescue, evacuation and gas detection for work at height and confined spaces.
Our solution
The ultimate wind O&M mobile lab
A 616N wide-cab van, medium-long wheelbase and high roof, turned into a self-sufficient diagnostic workshop for wind turbines. Structural and blade inspection, electrical and lightning diagnostics, mechanics and fluids, safety at height: all at the foot of the tower, with data already linked to the farm's Digital Twin.
Zone A · side sliding door
Mobile office & computing
Analysis desk & Wind Digital Twin
Benefit → drone inspections, vibration and oil analysis processed on site and linked to the farm model.
32" 4K ultra-wide inspection monitor
Benefit → cracks, leading-edge erosion and lightning damage read at high resolution.
Armoured 19" 4U rack and sealed bulkhead
Benefit → PC workstation for Digital Twin and GIS protected from vibration, dust and noise.
Victron GX energy control and 48V climate
Benefit → 24/7 remote monitoring and constant comfort even in wind and cold.
Zone B · rear doors
Diagnostic workshop & charging hub
Wind-specific DJI Matrice drone
Benefit → thermal and zoom inspection of blades, nacelle and hub without climbing.
HD industrial borescope and ultrasonic NDT kit
Benefit → gearbox, bearings, delamination and welds checked without dismantling.
Gearbox oil analysis kit and hydraulic tensioning tools
Benefit → viscosity, water and metal particles measured on site; controlled tightening of flanges, yaw bearing and blade roots.
Category III PPE, evacuation and multi-gas kit
Benefit → controlled descent from the nacelle and safe access to hub and tower base.
Technical sheet
The vehicle, inch by inch
Dimensions, roof layout, the two work zones, weight distribution, access and on-board instruments. Tap the image to enlarge it.
Base vehicle
616N · Wide Cab
Wheelbase / roof
Medium long · high
Batteries
48V 280Ah LiFePO4
Inverter
Victron MultiPlus-II 48/3000
Solar
4 × 200 W
Connectivity
Starlink + 5G
The killer feature
Victron® + Starlink: operational in the middle of nowhere
Closed-loop power
4 flexible 200 W monocrystalline panels (800 W) with a SmartSolar MPPT controller charge the 48V LiFePO4 bank managed by a Victron MultiPlus-II 48/3000 inverter, 4,000+ cycles. It also charges from shore power and the alternator (Orion DC-DC), monitored 24/7 on a Victron GX Touch.
Space broadband
Starlink Flat High Performance (Business) on an aerodynamic mount plus a Peplink MAX BR1 Pro 5G router: stable, low-latency connectivity, on the move and in the most remote areas.
What does it mean for you? The drone lands after inspecting the blades, the workstation compares images, vibrations and oil analysis with the turbine's history, and the report reaches engineering before the crew leaves the ridge. No generators, no CO2.
The three levers
What no fitted-out van can give you
01
Built-in safety at height
Category III PPE, evacuation device and multi-gas detector: the crew leaves already equipped for nacelle and hub.
02
Ridge-proof connectivity
Starlink and 5G: inspections, vibration and oil analysis shared in real time with engineering and the OEM.
03
Custom tailoring
We tailor the fit-out around your turbine fleet and instruments, not the other way round.
The offer
A mobile value point, turnkey
Integrated package
- • Fitted-out, tested vehicle
- • Specialist training for your technicians
- • Ongoing support on the fit-out
Think in kWh, not euros
The lab is measured by the MWh it saves from turbine downtime. Ground-based diagnosis and anticipated faults cut climbs, emergency spares and repair times.
Let's talk with
Head of O&MPlant ManagerTechnical / Engineering Director
Leasing and rental
From capital investment (CAPEX) to a flexible operating cost (OPEX)
With financial leasing or long-term rental the lab joins your fleet without draining cash.
Linear planning
A fixed monthly fee, sized to your cash flow.
Tax benefits
Fees deductible for IRES and IRAP under current Italian rules.
No heavy down payment
Working capital stays free for growth; the vehicle pays back through productivity.
Optional all-inclusive
Servicing, comprehensive insurance and instrument upgrades included in the fee.
Configure your O&M lab
Talk to one of our fit-out engineers: get a preliminary technical design and a leasing fee simulation for your fleet.
Request a free technical consultation- ✓ Reply within 24 working hours
- ✓ No-obligation layout feasibility study
- ✓ Fit-outs approved to current regulations
The benefits
Value in the field
Autonomy
Solar power and an on-board LiFePO4 bank to work all day at the foot of the tower, without generators.
Safety
Category III PPE, evacuation devices and multi-gas detectors for work at height and confined spaces.
Connectivity
Starlink and 5G to share inspections and measurements with engineering even on the most remote ridges.
Integration
Drone, vibration and oil data synchronised with the farm's SCADA, CMS and Digital Twin.
Why it exists
The challenges of wind farm O&M
A stopped turbine loses output with every gust. You need fast diagnosis on components tens of metres up: that's what Annoluce delivers.
Traditional limits
Slow, risky blade inspections
Climbing, platforms and long stoppages
Mechanical faults found late
Gearboxes and bearings damaged without warning
Lightning and insulation
LPS continuity and windings rarely checked
Remote, windy sites
Tools and data far from the field
The Annoluce solution
Drone and NDT on site
Blades, nacelle and hub inspected without climbing
Borescopy and vibrations
Gears and bearings checked without dismantling
HV electrical diagnostics
LPS, insulation and power quality measured on site
2nd-level consulting
Specialists connected remotely on real-time data
The return on investment
Why choose this solution
With the Wind O&M lab your crew reaches the foot of the turbine with everything needed to inspect, measure and decide: drone, borescope, NDT tools, electrical diagnostics and oil analysis. Less downtime, fewer needless climbs to the nacelle and jobs planned on data. Annoluce makes the difference: one single contact who designs the vehicle, integrates the technologies and trains your technicians, from survey to commissioning.
Fewer climbs
Drone and borescope show first where to act and which spares to bring.
Faults anticipated
Vibration and oil analysis flag wear before breakdown.
Protected crew
Evacuation kit, PPE and multi-gas detectors always on board, checked.
Innovation and technology
Reliability that reaches all the way up
A high-precision mobile workshop for the operational continuity of wind farms.
Drone blade inspection
Enterprise drone with thermal and zoom camera for blades, nacelle and hub, no climbing.
Borescopy and NDT
HD/4K endoscope for gearbox and bearings, ultrasound for delamination and cracks.
Electrical and lightning diagnostics
Micro-ohmmeter for LPS, HV Megger up to 10 kV and power quality analyser.
Predictive maintenance
Vibration and oil analysis to act before mechanical failure.
On-board technology
Explore the vehicle
The complete architecture to ensure continuous operation and maximum connectivity even in the most remote areas.
Illustrative image – interactive vehicle view coming soon.
Design your solution
Together we can configure the mobile lab best suited to your operational needs and your fleet.
What sets it apart
Why this solution is different
01
Built for wind
A fit-out designed around blades, gearbox, generator and work at height.
02
Advanced diagnostics
Drone, borescope, ultrasound, vibration and oil analysis in one vehicle.
03
Safety at height
Rescue and evacuation kit, Category III PPE and multi-gas detectors.
04
Energy autonomy
Solar, Victron 48V and Starlink: operational even on the most remote ridges.
Connectivity and on-board systems
How everything is connected
Advanced data processing and transmission systems ensure top-level operation in any scenario, keeping the field team in touch with base.
High-performance AI workstation
The computing power you need right in the field: processes maps, images and digital twins without relying on the cloud.
Starlink System
5G network combined with Starlink satellite connectivity, automatically activated in remote areas.
Internal network
Industrial-grade infrastructure with Wi-Fi outside the vehicle too and Ethernet for all on-board instruments.
Mobile control room
Video conferencing with high-resolution cameras and live drone feeds to collaborate with engineers at HQ.
Design and support
From idea to road
We design, build and test tailor-made mobile labs, following every phase and providing support after delivery.
Design
Needs analysis, concept and technical design.
Technical direction
Coordination and supervision of every build phase.
Testing
Technical and functional checks before commissioning.
Support
Technical support after vehicle delivery.
Case history
Portfolio of vehicles delivered
Discovery & Senseable Labs
Lab Sensoriale
ITS Agroalimentare Puglia – Locorotondo (BA)
Discover the type
Discovery & Senseable Labs
Lab Sensoriale
ITS Agroalimentare Puglia – Locorotondo (BA)
Discover the type